Customized Wire Stripping Die

Our Customized Wire Stripping Die is a high-precision, application-specific tool engineered to remove insulation, enamel, oxide layers, or other surface coatings from metal wire with exceptional accuracy and repeatability—while preserving the integrity of the underlying conductor. Designed in close collaboration with clients, each die is tailored to your exact wire geometry, material composition, coating type, and production requirements.

Core Features:

Fully Custom Geometry: Bore diameter, blade angle, stripping depth, bearing length, and exit profile are optimized for your specific wire (e.g., 0.05 mm enameled copper or 2.0 mm PVC-insulated aluminum).

Advanced Materials: Constructed from wear-resistant tungsten carbide, tool steel, or diamond-coated inserts for extended life in high-volume or abrasive applications.

Multi-Stage & Multi-Hole Options: Supports stepwise stripping, partial stripping, or simultaneous processing of multiple wires.

Non-Marring Design: Precision edges ensure clean removal without nicking, scoring, or work-hardening the base metal—critical for fine or brittle wires.

Compatibility: Integrates seamlessly into automated wire processing lines, turret strippers, or manual bench systems.

Ideal For:

Magnet wire (polyurethane, polyester-imide, polyamide-imide enamel removal)

Fine-stranded or solid-core conductors in automotive, aerospace, and EV battery cables

Medical guidewires requiring micro-scale insulation stripping

Recycling operations reclaiming bare copper from insulated scrap

Pre-treatment before drawing, plating, laser welding, or ultrasonic bonding

Engineering Support:

From concept to production, our team provides:

Material and coating analysis

Prototype testing and validation

CAD-based design optimization

Full documentation (PPAP, material certs, dimensional reports)

Manufactured using CNC grinding, EDM, and micro-polishing under controlled conditions—and verified with optical profilometry and coordinate measuring machines (CMM)—our Customized Wire Stripping Dies deliver unmatched consistency, durability, and process efficiency for even the most demanding wire finishing applications.